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MECHANICAL ENGINEERING  ·  PRODUCT DESIGN  ·  ROBOTICS  ·  PHYSICAL AI  ·  UNIV. OF PENNSYLVANIA

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SEC. A / PROJECTS

Projects & Research

Tap any card to jump to the full project.

PROJ. 01

Stirling Engine

CAD · PRECISION MACHINING · CNC MILLING · FALL 2024

The finished Stirling engine on its laser-cut aluminum sports-car silhouette bedplate, mounted over the black acrylic base with the owner's name engraved into it
FIG. 01 · ASSEMBLED ENGINE

PROJ. 02

Brakes: Penn Electric Racing (FSAE)

MECHANICAL ENGINEER · BRAKE SYSTEM · FSAE ELECTRIC, REV 10 (2025)

Derek Ike beside the finished Penn Electric Racing Formula SAE car at its unveiling on campus

PROJ. 03

Dashboard: Penn Electric Racing (FSAE)

MECHANICAL ENGINEER · DRIVER DASHBOARD · FSAE ELECTRIC, REV 9 (2024)

Penn Electric Racing Rev 9 driver dashboard assembly

PROJ. 04

Project Iapyx

MODELING THE MECHANICS, MARKETS, AND ADOPTION OF EMBODIED INTELLIGENCE

FIVE-FINGER HAND ACTUATOR · LIVE 3D (view only)

PREDICTIVE ADOPTION MODELING

I model adoption with Bass diffusion, calibrating innovation and imitation coefficients segment-by-segment against mature, already-diffusing S-curves (surgical robots, warehouse AMRs, robotaxis), and gating humanoid adoption on the cost and reliability thresholds that actually trigger word-of-mouth effects. Three reads anchor the picture:

  • Bifurcated market Surgical, warehouse, and robotaxi segments scale on proven economics today; the humanoid segment is pre-revenue and carries the widest forecast dispersion of any tech sector, roughly a 25x spread between low and high 2035 estimates against a ~$38B consensus.
  • Cost is the trigger Humanoid bill-of-materials fell ~40% in a single year; Chinese BOM near $35K (2025) is heading toward ~$17K by 2030, pushing payback toward the 6-month-to-2-year range that ignites imitation-driven adoption.
  • Capability, but brittle Vision-language-action models now generalize to unseen homes for the first time, yet still fail frequently; reliability, not raw intelligence, is the bottleneck.

MARKET & ADOPTION · WHERE EMBODIED ROBOTICS SCALES, AND WHEN

Robot classCurrent sizeForecastCAGR
Humanoid robots~$2-3B (2025)$38B by 2035 (consensus); $8.78B-$251.40B range35-45%
Warehouse / AMR$6.5B (2025)$25.4B by 2034~16.8%
Robotaxi services$0.85-4.2B (2025)$28.6-67.8B by 203435-45%
Agricultural robots~$12-18.6B (2025)$40-56B by 203014-26%
Industrial (installed)4.66M operational (2024)700K+ annual installs by 2028~6%
Surgical (Intuitive)11,106 da Vinci systems (2025)13-15% procedure growth / yr·

WHICH ROBOTS BECOME BIG, WHERE, AND WHY

Cost-per-task, not unit price, decides deployments. On flat ground, where most automatable physical labor sits, wheeled and specialized robots hold a decisive edge: bipedal locomotion needs roughly 10 to 50 times more energy per unit distance than wheels, and the reliability gap is larger still. The proven scaling templates, Amazon's million-plus warehouse robots, Waymo's 170M-plus rider-only miles, Intuitive's quarter-century build, all scale by being purpose-built.

ClassEconomic logicRepresentative products
Autonomous systems (purpose-built)Win where the task is mobility; ROI is labor- or safety-drivenWaymo robotaxi (~$160-175K/vehicle); Aurora / Kodiak trucking; John Deere autonomous tractors
Semi-general mobile robotsWin the flat-floor logistics economy on cost and reliabilityAmazon AMRs; Boston Dynamics Stretch ($300-500K) and Spot ($74.5K+); Locus AMRs (RaaS $1.5-3.5K/mo)
Humanoids (generalist bet)One amortizable platform; pays off only if a generalist brain and mass-manufacturing crush cost and the reliability gap togetherTesla Optimus ($20-30K target); Figure 02/03 (~$130K to $20K); Unitree G1 ($13.5K+); Apptronik Apollo

The verdict is a timeline, not a single winner: for the next five to seven years specialists win on cost-per-task wherever the floor is flat and the task is definable, while humanoids win first in human-shaped, hard-to-retrofit, high-wage niches and ride the cost curve down. Reliability, not price, stays the binding constraint the bull cases most underweight.

ROBOTICS-AS-A-SERVICE & VALUE CAPTURE

Provider / segmentPublished rateModel notes
Knightscope (security)~$6.25-$11 / robot-hourvs. $25-45/hr loaded human guard
Formic (industrial)$8-$30 / hourZero CapEx; ~97% renewal; 400K+ production hours
Locus (warehouse AMR)~$2,000-$4,000 / robot / monthOTA upgrades and refurbishment included
Figure (BMW pilot)~$25 / robot-hour (reported)Secondhand report, not company-confirmed
Diligent Moxi (hospitals)~$200K-$400K / hospital / yr1.25M+ deliveries across 25+ hospitals

BUSINESS MODELS & GO-TO-MARKET · WHO PULLS ROBOTS OUT OF THE FACTORY

Value bifurcates: software gross margins of 70 to 85% dwarf hardware's 30 to 40%, so the winners are horizontal "brain"-layer players and vertically integrated operators that own the fleet and recurring revenue, not the assemblers, where price is commoditizing fast. Ranked by real deployment, commercialization runs autonomous machinery first, then semi-general mobile robots, then humanoid paid pilots, and last the consumer home.

THE PHYSICAL LAYER & ITS CHOKEPOINTS

Data and compute scaling genuinely improve robot policies, but hardware obeys experience curves of roughly 11 to 20% per doubling, one to two orders of magnitude shallower than the AI-compute trajectory and bounded by a rare-earth materials floor. Actuators are the cost-and-physics chokepoint, 40 to 56% of humanoid bill-of-materials, with NdFeB magnet supply (China over 90%) the binding constraint, not compute:

Actuator architectureReduction ratioEfficiencyShock toleranceTypical role
Harmonic (strain-wave)30:1-50:180-85%Fragile flexsplineArms, wrists (precision)
Cycloidal8:1-12:185-90%High (300% peak)Legs, impact joints
Quasi-direct-drive (QDD)6:1-15:1HighHighDynamic legs, safe HRI

The decisive split is horizontal "brains" versus vertical "bodies": China builds the bodies cheapest and ships the most units, which makes manufacturing, not algorithms, the likeliest place a Western thesis fails. That is exactly why the project does not stop at the market model; it descends into the hardware itself.

Bar chart of lifetime cost-per-task share: reliability/downtime 38%, serviceability 24%, hardware/BOM 18%, control/integration 13%, raw energy 7%
Lifetime cost-per-task is dominated by reliability/downtime (38%) and serviceability (24%); raw energy is just 7%.
Bar chart of relative power to hold a grasp: pneumatic vacuum 100%, energized motor grip 70%, underactuated 18%, SMA self-locking 4%, electroadhesion 6%
Most duty cycles are spent holding, so zero-power-hold designs (underactuated 18%, SMA 4%, EA 6%) beat continuous-current grips.

THE METRIC THAT ACTUALLY APPLIES

For a multi-task robot, "efficiency" is not watts per grasp, it is cost per successful task over the service life, dominated by how often the hand fails and how expensive it is to service. Reframing the metric this way is what moves the answer away from lightweight tendon hands toward robust, serviceable mechanisms, and it surfaces a hidden lever: because most duty cycles are spent holding in transit, a non-backdrivable self-locking drive that holds grip at zero current is often a bigger real-world saving than the actuator family itself.

Diagram of the recommended three-finger, two-plus-one hand: underactuated four-bar linkages, a self-locking worm drive per finger, and a central multimodal suction and electroadhesion pad

RECOMMENDED REFERENCE ARCHITECTURE

Three-stage diagram of the underactuated wrap: proximal contact, medial conform, distal wrap, with a self-locking stage holding the grasp

THE UNDERACTUATED WRAP · ONE ACTUATOR, ADAPTIVE ENVELOPE

Six-axis radar comparing the four actuation types; underactuated and linkage envelopes dominate energy, cost, serviceability, impact robustness, and reliability, while tendon leads only on the dexterity ceiling
Six-axis comparison: underactuated and linkage designs dominate everything but the dexterity ceiling.
Scatter of end-effectors by energy efficiency versus reliability, bubble size for cost-per-task; underactuated grippers and zero-power-hold effectors own the efficient-and-reliable quadrant, the five-finger tendon hand sits alone in the low corner
The full end-effector landscape: efficiency vs. reliability, bubble size for cost-per-task.

THE FOUR HAND-JOINT ACTUATION TYPES

Weighted for multi-task use (reliability and serviceability, not peak dexterity), underactuated and linkage designs lead every axis except the dexterity ceiling, where tendon drive wins.

TypeEnergyReliabilityFit for multi-task use
Tendon-drivenLow-medLowHighest dexterity, but creep, wear, and cable breakage. Research-stage. (Shadow Hand, Tesla Optimus)
Motor-direct (geared)MediumMediumIntuitive but bulky and thermally limited; high reflected inertia. (Allegro, JHU MPL)
Linkage / gear-drivenGoodHighDeterministic, durable, serviceable; the dexterous-when-needed choice. (ILDA, GR-Dexter)
UnderactuatedBestVery highAdaptive grasp, fewest actuators; lowest energy, cost, and failure rate. (Robotiq 3-Finger, Barrett)
Five-finger robot-hand actuator CAD render, palm-side view, on a dark backdrop
Palm-side view of the fully articulated five-finger actuator with its opposed thumb.
Five-finger robot-hand actuator CAD render, dorsal view
Dorsal view, showing the per-finger linkage drive and discrete phalange joints.
Five-finger robot-hand actuator CAD render, three-quarter view
Three-quarter view; the live, draggable version of this model leads the page above.
UNDERACTUATED LINKAGE GRIPPER · LIVE

PROJ. 05

The Robotic Pianist

ROBOTICS · CONTROL SYSTEMS · PROTOTYPING · ESAP @ PENN

Solenoid and rack-and-pinion mechanism mounted over a piano keyboard

PROJ. 06

Thesio: The Prediction Engine

PREDICTIVE NETWORKING · AI-NATIVE APP · CONSUMER

HOME FEED · SWIPE-BASED DISCOVERY

WHAT WE'VE BUILT

Thesio's first deployment is a native iOS application that runs the full networking loop end to end: discovery, matching, evaluation, and connection, with the architecture needed to grow into production.

  • Swipe discovery A swipeable stack of profile cards to like, pass, bookmark, or defer; a double-tap opens an expanded profile for deeper evaluation.
  • Match keys Every card surfaces 3 to 5 predicted reasons the match exists, from industry, role, and trajectory to shared interests and personal hooks.
  • Targeted search Explore specific companies and industries and swipe through high-fit people inside them, powered by the same engine.
  • Requests feed Incoming interest arrives as its own swipeable inbound feed with the same like-and-pass interactions.
  • Matched messaging Every conversation begins with a mutual match, eliminating unsolicited outreach by design.

ROADMAP

  • V0 Prototype Out now: a fully interactive offline prototype, tested on both sides of the market.
  • V1 Alpha Server-mediated backend, real authentication, and an internal build for deeper testing.
  • V2 Beta Live with users on both sides of the market.

PROJ. 07

Wake & Drag: Cd–Re Characterization via CFD

CFD · COMSOL MULTIPHYSICS · FLOW PAST A DISK · MEAM 2020

COMSOL velocity-magnitude contour with streamlines for flow past the cylinder at Reynolds number 5, fully attached and symmetric

VELOCITY FIELD · Re = 5 · ATTACHED FLOW

COMSOL channel domain geometry: a 14 by 1.4 meter open channel with the cylinder near the inlet and a square region of interest around it
DOMAIN · 14 × 1.4 m CHANNEL, DISK AT (1, 0.7)
Scatter plot of computed drag coefficient against the corrected Reynolds number across the ten simulated cases
DRAG COEFFICIENT vs. CORRECTED Re
The refined physics-controlled mesh around the cylinder used for the mesh-independence study
Mesh independence: refining the physics-controlled mesh left the region-of-interest velocity unchanged.
Velocity field at Reynolds number 0.1, smooth creeping Stokes flow wrapped fully around the cylinder
Re = 0.1 · creeping Stokes flow, fully attached.
Velocity field at Reynolds number 5, still attached and fore-aft symmetric
Re = 5 · flow still attached, symmetric.
Velocity field at Reynolds number 50 as the wake begins to lose symmetry
Re = 50 · the wake starts to lose symmetry.
Velocity field at Reynolds number 75 showing an alternating Kármán vortex street in the wake
Re = 75 · a Kármán vortex street sheds downstream.
Velocity field at Reynolds number 100 with a fully developed Kármán vortex street
Re = 100 · fully developed, periodic shedding.
Drag coefficient versus time at Reynolds number 10, settling to a steady value
Re = 10 · drag settles to a steady value.
Drag coefficient versus time at Reynolds number 50, small periodic oscillation beginning
Re = 50 · small periodic oscillation begins.
Drag coefficient versus time at Reynolds number 100, sustained periodic shedding
Re = 100 · sustained periodic shedding.

PROJ. 08

Vertical Axis Wind Turbine

DESIGN · FABRICATION · PERFORMANCE ANALYSIS · MEAM 3470

DARRIEUS ROTOR · CAD MODEL
Hand sketch of the vertical-axis Darrieus turbine on its cart base, with arrows for the rotor's angular velocity and the oncoming wind
Concept sketch: a straight-bladed Darrieus rotor on a cart, with rotation ω and the relative wind V that drives it.

TIP-SPEED RATIO

The dimensionless tip-speed ratio relates blade-tip speed to the oncoming wind, and anchors the whole analysis:

$$ \lambda = \frac{\omega R}{V} $$

where $\omega$ is the rotor's angular velocity, $R$ its radius, and $V$ the effective wind speed. Peak performance in the wind-tunnel data landed at $\lambda = 1.23$.

The 1:7.5 scale turbine model mounted in the Towne wind tunnel test section
The 1:7.5 scale model, 3D-printed NACA 0012 blades on laser-cut MDF plates, under test in the Towne wind tunnel.

FULL-SCALE ROTOR SIZING

Solving the tip-speed-ratio relation for radius at the design point ($\lambda = 1.23$, $V = 2.6\ \text{m/s}$, $\omega = 2\pi\ \text{rad/s}$) set the full-scale geometry:

$$ R = \frac{\lambda V}{\omega} = \frac{(1.23)(2.6\ \text{m/s})}{2\pi\ \text{rad/s}} = 0.508\ \text{m} = 20\ \text{in} $$

A 20-inch radius, a 40-inch diameter, became the final full-scale turbine size.

Plot of electrical power against corrected airspeed across the wind-tunnel load-resistance trials
Measured power against the Pope-Harper corrected airspeed across the load-resistance sweep.
Plot of power coefficient against tip-speed ratio, peaking near a tip-speed ratio of 1.23
Power coefficient versus tip-speed ratio; the clean 20 Ω trial peaks at λ = 1.23.

POWER, THE BETZ LIMIT & SCALING

Mechanical power follows the standard wind-power relation, with its steep cubic dependence on wind speed:

$$ P = \tfrac{1}{2}\,\rho\, A\, V^{3}\, C_{p} $$

No turbine can exceed the Betz limit, $C_{p,\,\text{Betz}} = 0.593$. The low-resistance trials returned coefficients above it, which I traced to faulty Arduino voltage readings and excluded, keeping only the clean $20\ \Omega$ data. Using the peak $C_p = 0.502$ projected the scaled output:

$$ P_{\text{mech}} = \tfrac{1}{2}\,\rho\, A\, V^{3}\, C_{p} = 4.38\ \text{W} \qquad P_{\text{elec}} = \eta_{\text{gen}}\,P_{\text{mech}} = (0.80)(4.38\ \text{W}) = 3.5\ \text{W} $$

The full-scale rotor under construction, laser-cut MDF ribs and dowels with a taped skin and interlocking hub plates
The full-scale 40-inch rotor in fabrication: MDF ribs and dowels, interlocking hub plates, and a heat-formed, taped blade skin.

FULL-SCALE BUILD

The 40-inch rotor was laser-cut from MDF ribs connected by dowels and skinned with a heat-gun-formed wrap. Interlocking hub plates let the diameter grow beyond the laser cutter's bed, and a 1:4 gearbox stepped the slow, high-torque rotor up into the generator's useful speed range.

Demo-day plot of load-resistor voltage over time, averaging about 3.45 volts at top speed
Demo-day voltage across the 8 Ω load, averaging ~3.45 V while the rotor held top speed.

DEMO-DAY RESULTS

On demo day the turbine self-started cleanly and held steady rotation; the measured numbers came out as:

$$ P = \frac{V^{2}}{R} = \frac{(3.45\ \text{V})^{2}}{8\ \Omega} \approx 1.49\ \text{W} $$

$$ \omega = \frac{2\pi}{T} = \frac{2\pi}{1.1\ \text{s}} \approx 5.71\ \text{rad/s} \qquad V = \frac{d}{t} = \frac{12.7\ \text{m}}{2.24\ \text{s}} \approx 5.7\ \text{m/s} $$

The measured $1.49\ \text{W}$ fell short of the $3.5\ \text{W}$ prediction, and that gap was the most useful result: turbulent hallway airflow and a tape-heavy blade skin explained the shortfall and pointed straight at a rigid, single-piece blade as the next iteration.

PROJ. 09

Hydrostatic Thrust Tower

FLUID MECHANICS · STATICS · PARAMETRIC DESIGN · MEAM 3470

CAD MODEL · 80-IN HYDROSTATIC THRUST TOWER
Plot of pump flow rate decreasing linearly as head increases, with an R-squared of one
PUMP FLOW RATE vs. HEAD · VALIDATION DATA
Table of nozzle exit diameters with flow rate, discharge duration, jet force, and Reynolds number
NOZZLE SIZING SENSITIVITY
Looking up through the tower's internal birch-dowel truss and 3D-printed connector nodes
INTERNAL TRUSS · BIRCH DOWELS & PRINTED NODES
The completed 80-inch dowel-truss water tower standing in a campus courtyard
COMPLETED 80-IN TOWER
Top view of the wide MDF bucket platform on the tower, with the central nozzle opening
BUCKET PLATFORM · TOP VIEW

PROJ. 10

Water-Butane Rocket

FLIGHT MODELING · AERODYNAMIC DESIGN · NUMERICAL OPTIMIZATION

CAD render of the redesigned water-butane bottle rocket with a pointed weighted nose, an external skeleton over the bottle, and four sharp-edged fins

REDESIGNED ROCKET · CAD RENDER

SolidWorks CAD of the transparent external skeleton, the pointed nose and fins, fitted over the plastic soda bottle

EXTERNAL SKELETON · CAD OVER THE BOTTLE

OpenRocket stability diagram showing the center of gravity at 16.7 cm ahead of the center of pressure at 19.3 cm from the nose

OPENROCKET · CG AHEAD OF CP

Optimized trajectory plot: a parabola from launch through the gap at apogee to the landing target ten meters out

OPTIMIZED TRAJECTORY · LAUNCH → GAP → LANDING

TEST LAUNCH · COURTYARD RANGE

SEC. B / FURTHER WORK

Across disciplines

Electrical, mechanical CAD, and software: projects that show how readily the work moves between domains.

The overdrive pedal circuit built on a breadboard, wired to a 9V battery on the workbench
Huey welcome screen with the memoji mascot greeting the user: 'Hi, my name is Huey, your artificial academic assistant. How may I help you?' WELCOME · MEET HUEY

SEC. C / COURSEWORK

Coursework

BY SEMESTER · SPRING 2026 – FALL 2023

Spring 2026

  • MEAM 3480 Mechanical Engineering Design Laboratory
  • MEAM 3210 Dynamic Systems and Control
  • MEAM 4150 / OIDD 4150 / IPD 5150 Product Design
  • PHYS 2260 Computational Physics
  • MEAM 5430 Performance, Stability and Control of UAVs (Masters Level)
  • FNAR 3230 Paradigms & Practices

Fall 2025

  • MEAM 3470 Mechanical Engineering Design Laboratory
  • EAS 5450 Engineering Entrepreneurship I
  • ENGR 1050 Applied Computing
  • MEAM 3200 Mechanical and Mechatronic Systems
  • MEAM 3450 Mechanics of Solids

Summer 2025

  • MATH 3120 Linear Algebra (Mathematics Elective)

Spring 2025

  • MEAM 2030 Thermodynamics I
  • MEAM 2110 Engineering Mechanics: Dynamics
  • MEAM 2480 Mechanical Engineering Laboratory 2
  • MATH 2410 Calculus, Part IV
  • EAS 2030 Engineering Ethics

Fall 2024

  • MEAM 2020 Thermal and Fluids Engineering
  • MEAM 2010 Statics & Strengths of Materials
  • MEAM 2470 Mechanical Engineering Laboratory 1
  • MATH 2400 Calculus, Part III
  • MEAM 2010 Machine Design & Manufacturing

Spring 2024

  • ESE 1120 Electromagnetics
  • THAR 1020 Intro to Acting
  • MATH 1410 Calculus, Part II
  • MEAM 1010 Introduction to Mechanical Design

Fall 2023

  • MEAM 1100 Introduction to Mechanics
  • MEAM 1470 Introduction to Mechanics Lab
  • MATH 1400 Calculus, Part I
  • CHEM 1012 General Chemistry I
  • WRIT 0730 The Ethics of Artificial Intelligence
Professional headshot of Derek Ike in a navy V-neck sweater

SEC. D / ABOUT

About

I'm a rising senior at the University of Pennsylvania pursuing a Bachelor of Science in Mechanical Engineering with a concentration in Dynamics, Controls, and Robotics and minors in Engineering Entrepreneurship and Mathematics. I'm passionate about the intersection of robotics, embodied intelligence, and product design, and I'm especially interested in how purpose-built physical AI systems move from prototype to real-world deployment. Alongside my engineering work, I'm drawn to entrepreneurship and the process of turning technical insight into products people actually use. I'm eager to build, learn, and contribute to ambitious projects at the frontier of robotics and intelligent hardware.

SPEC SHEET — D. IKE

EDU
B.S.E. Mechanical Engineering — University of Pennsylvania
CONC
Dynamics, Controls & Robotics
MINOR
Engineering Entrepreneurship · Mathematics
DESIGN
CAD · Solid modeling · Engineering drawings · Exploded assemblies
MAKE
CNC milling · Lathe work · Laser cutting · Hands-on fabrication
ANALYZE
FEA · Thermal simulation · Brake & systems calculations
SYSTEMS
Control systems · Electromechanical integration · Circuit design
SOFTWARE
Swift app development · Prototyping

Contact

Open to roles and collaborations in product design, robotics, and mechanical engineering.